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  • OU5100 Digital Ultrasonic Flaw Detector

OU5100 digital ultrasonic flaw detector

产品描述:The all-digital portable ultrasonic flaw detector can conduct rapid, convenient, non-destructive, and precise detection, location, evaluation and diagnosis of various internal defects (cracks, inclusions, pores, etc.) in workpieces. It is applicable both in laboratories and on-site engineering inspections. It is widely used in in-service safety inspection and life assessment of in-service aircraft, railways, boilers, pressure vessels and other fields.
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The Cang Zhou OuPu OU5100 digital ultrasonic flaw detector is a true-color display all-digital ultrasonic flaw detector. It can conduct rapid, convenient, non-destructive, and precise detection, location, evaluation and diagnosis of various internal defects (cracks, inclusions, pores, etc.) in workpieces. It is used both in laboratories and on-site engineering inspections. This instrument is widely applied in various fields that require defect detection and quality control, such as special inspection institutes, construction quality inspection stations, boiler and pressure vessel manufacturing, construction machinery manufacturing, steel and metallurgical industry, steel structure manufacturing, shipbuilding, oil and gas equipment manufacturing, etc. It is also widely used in in-service safety inspections and life assessment in aerospace, railway transportation, boiler and pressure vessel, etc. fields.

Instrument features: Comprehensive functions and high cost-effectiveness.


一、Enforce Standards

◆ National Standards:

1. JJG 746-2004 "National Metrological Verification Regulations of the People's Republic of China - Ultrasonic Flaw Detector"

2. JB/T 10061-1999 "General Technical Conditions for A-type Pulse-Echo Ultrasonic Flaw Detector"

3. JB/T 10062-1999 "Test Methods for Probe Performance of Ultrasonic Flaw Detection"

4. JB/T 9214-1999 "Test Methods for Working Performance of A-type Pulse-Echo Ultrasonic Flaw Detection System"

5. Z2344-93 "Metal Materials - Pulse-Echo Ultrasonic Flaw Detection Inspection Method"


◆ European Standards (EN12668) consist of three parts:

1. EN12668-1 Non-destructive Testing - Characteristics and Certification of Ultrasonic Inspection Equipment - Part 1: Instruments

2. EN12668-2 Non-destructive Testing - Characteristics and Certification of Ultrasonic Inspection Equipment - Part 2: Probes

3. EN12668-3 Non-destructive Testing - Characteristics and Certification of Ultrasonic Inspection Equipment - Part 3: Comprehensive Equipment

 

二、Functional Features of Ultrasonic Flaw Detector

· Adjustable pulse width and intensity; · High-precision quantitative and positioning, meeting the requirements of near and far distance flaw detection;

· 14 built-in flaw detection standards can be adjusted out; · 260,000-color true color screen with ultra-high brightness display, adjustable brightness, suitable for strong light and weak light working environments;

· Small near-field blind zone, meeting the requirements of flaw detection for small pipe diameters and thin-walled tubes;

· Automatic calibration: One-click automatic calibration, very convenient to operate, automatically tests the "zero point", "K value", "front edge" and "sound velocity" of the probe;

· Automatic display of defect echo position (depth d, horizontal p, distance s, amplitude, equivalent dB, aperture ф value); · Free switching of three scales (depth d, horizontal p, distance s); · Automatic gain, echo envelope, peak memory functions improve flaw detection efficiency;

· Ф value calculation: For flaw detection with straight probes on forgings, automatically convert the highest wave of the defect to the aperture ф value; · 300 independent flaw detection channels (expandable), can freely input and store flaw detection standards for any industry, no need to carry test blocks for on-site flaw detection;

· Can freely store and replay 500 A-scans waveforms and data; · DAC, AVG, TCG curves (depth compensation) are automatically generated and can be segmented, sampling points are not restricted, and correction and compensation can be performed;

· Can freely input any industry standards;

· B-scan function, clearly displays the cross-sectional shape of the defect;

· Communicate with the computer to realize computer data management, and can export flaw detection reports in Excel format and A4 paper size;

· IP65 standard aluminum-magnesium alloy shell, sturdy and durable, waterproof, dustproof, with excellent anti-interference ability;

· Upgrade the instrument system's functions by using PC end communication software;

· High-performance safe and environmentally friendly lithium battery power supply, can work continuously for 8-10 hours;

· Real-time clock recording: Track record of real-time flaw detection date and time, and storage;

· Power-off protection, storage data not lost;

· Flaw detection parameters can be automatically tested or preset;

· Digital suppression: Does not affect gain and linearity;

· Gain compensation: Can correct Db attenuation caused by factors such as surface roughness, curved surface, and long-distance flaw detection of thick workpieces;

· PC end communication software soft keyboard operation, realizes the goal of computer controlling the flaw detection instrument host for flaw detection;

三、Main Technical Parameters of Ultrasonic Flaw Detector

Detection Range
0~10000mm
Sound Velocity Range
1000~18000m/s
Gain Span
0dB~120dB
Pulse Shift(s)
-20~+3400
Zero Point of The Probe
0.0~99.99
Probe Frequency
0.5MHz-20MHz
Adjust The Step Distance
0.01
Adjust The Step Distance
0.0,0.1,0.5,1,2,6,12
Linear Inhibition
0%~80% of the screen
Step Distance
1%
Unit of Measurement
mm/inch
Inspection Channel
300
Data Storage
300 A-Scan graphics images
Vertical Linearity Error
The vertical linearity error is no more than 3%
Horizontal Linear Error
Within the scanning range, it is no more than 0.2%.
Dynamic Range
32dB
Scanning Sensitivity Margin
60dB
Alarm
Wave entry alarm, wave loss alarm
Display Screen
High-brightness color flat-panel display
A-Scan Display Area
Full-screen or partial A-Scan display freeze and thaw of A-Scan filling
Communication interface standard for PC machines
USB
Power Adapter
Input voltage range: 100V to 240V / Frequency range: 50Hz to 60Hz. Output voltage: 9V / Output current: 1.5A
Battery
Lithium (Li) battery with 4 cells, each with 3.6V, and a capacity of 4800mAh.
Interface Type
BNC
Overall Dimension
238×160×48mm
Weight
1.0kg
Power Source
12×3.7V(Lithium battery)
Environment Temperature
-20℃-50℃
Ambient Humidity
20%-90%RH


四、Standard Configuration

Name
Quantity
Host Mechine
1
Lithium Battery
1
Recharger
1
Connector for Connecting Cables
2
Straight Probe
1
Angle Probe
1
Coupling Agent
1
Certificate of Conformity
1
Operation Manual
1
Upper-level Computer Software CD-ROM
1
Data Cable
1
Packing List
1
Warrranty Card
1
Packing Box
1


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六、Selectable Calibration Test Block

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ou4-511.jpg
CSK-IA test block
CSK-IIIA test block
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ou7-155.jpg
CS-1-5 test block
RB-2 test block

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